Posted: March 2nd, 2012 | Author: Beast Pieces | Filed under: after printing, AIGA, aiga mn, blue, custom duplex, custom letterpress, Design, design show, diecut, Eggshell, green, Invitations (non wedding), lettepress, minneapolis, neenah, Neenah Classic Crest Solar White Eggshell, overprinting, solar white | Comments Off
We are very involved with the Minnesota chapter of AIGA and always try to enter their annual Design Show that comes around each spring. Last year we were honored to win the “People’s Choice” award (voted on by those who attended the show) for our Golden Rule Poster. As per tradition, the winner of the People’s Choice is asked to design the show materials for the following year–we gladly accepted the job.
Under direction of the AIGA MN Design Show committee we were challenged to make an interactive object in lieu of the usual poster. Charles Youel jumped into the project as writer and after several meetings, sketches and cups of coffee, we came up with an idea to send a pair of cards with punchouts that could be used to actually build something on your desk. We had to go through multiple rounds of prototyping to adjust the construction and functionality of the die, but we couldn’t be happier with the end result.
The set of cards (everyone receives two, for a total of 16 punchout pieces) were letterpress printed with two inks on Neenah Classic Crest Solar White Eggshell 100c, custom duplexed after printing to make 200c. To achieve the our final product, every card was trimmed down and run through the press two more times after printing to diecut with two custom dies–one used to create the slits and one to cut the shapes. A custom envelope was also designed and produced before the whole set was sent over to Shapco for insertion and mailing.
Be sure to check out the hash tag #designshow on Twitter as people tweet their creations and enter AIGA MN’s 2012 Design Show–online entry opens March 5th!


Posted: June 27th, 2011 | Author: Beast Pieces | Filed under: 140lb, blue, brown, chipboard, csa design, die, die cut, diecut, flight, fly, french, kraft, Letterpress, minneapolis, minnesota, overprint, plane, raw, red, Speckletone, steel rule | Comments Off



An essential reason French Paper Company stands out in a world of large paper conglomerates is their unique design affair. They’ve had a longstanding relationship with Charles Spencer Anderson Design here in Minneapolis that has fueled and produced arguably some of the most visual ephemera to promote paper in the last decade. And trust us, here at Studio On Fire we see A LOT of promotional materials from paper companies. We were excited to be a part of that legacy with the latest French Paper promotion – a paper “Air Kraft” designed by the crew at CSA Design.
We worked closely with CSA to finalize the production. The sheets are letterpress printed in two colors on French Speckletone Kraft 140lbC. These Air Kraft are actually flight worthy, but you have to be sure to follow the instructions and tape a dime into the nose of the plane for a good glide.
Speckletone Kraft is one of those papers great for designers who fall in love with chipboard, only to realize that actual raw chip does not have color specifications. (In a batch of chipboard stock you may get some gray sheets or some dark brown sheets, it just depends on what went into the pulper) We like to use it especially when matching envelopes are needed.
Posted: April 4th, 2011 | Author: Beast Pieces | Filed under: 78lb, 80lb, aaron melander, bindery, blue, book, booklet, brown, canaletto, die cut, duplex, fold, french, gutt, hot fudge, Letterpress, offset, plaid, poptone, red, score, shapco, stitch, taget, target chalet, winter, woods, xgames | Comments Off
We were excited to produce this booklet, designed and illustrated in-house at Target by Aaron Melander. This piece was created for guests of the Target Chalet as a field guide to the 2011 Winter X Games.
To begin the project, we worked closely on the paper selection. It needed to be thick and sturdy in feel yet thin enough to do some 180 degree folds to form the inside cover pocket. For the cover we duplexed two stocks after printing – off white on the outside and brown on the inside. The outside is 78lbC Canaletto Granna Grossa printed in tight register three color letterpress. A tonal pattern printed on French Poptone Hot Fudge 80lbC floods the inside.
One of our favorite commercial shops in town then helped with the interior printing and bindery. The gutt was traditional 4 color offset printed and saddle stitched at Shapco. Since the open edges of the cover are folded to the interior a final trim with the gutt in place was not possible. That meant the gutt pages needed to be stitched separately, trimmed to size, then stitched again into the cover.



Posted: April 4th, 2011 | Author: Beast Pieces | Filed under: 78lb, 80lb, aaron melander, bindery, blue, book, booklet, brown, canaletto, die cut, duplex, fold, french, gutt, hot fudge, Letterpress, offset, plaid, poptone, red, saddle stitched, score, shapco, stitch, taget, target chalet, winter, woods, xgames | Comments Off
We were excited to produce this booklet, designed and illustrated in-house at Target by Aaron Melander. This piece was created for guests of the Target Chalet as a field guide to the 2011 Winter X Games.
To begin the project, we worked closely on the paper selection. It needed to be thick and sturdy in feel yet thin enough to do some 180 degree folds to form the inside cover pocket. For the cover we duplexed two stocks after printing – off white on the outside and brown on the inside. The outside is 78lbC Canaletto Granna Grossa printed in tight register three color letterpress. A tonal pattern printed on French Poptone Hot Fudge 80lbC floods the inside.
One of our favorite commercial shops in town then helped with the interior printing and bindery. The gutt was traditional 4 color offset printed and saddle stitched at Shapco. Since the open edges of the cover are folded to the interior a final trim with the gutt in place was not possible. That meant the gutt pages needed to be stitched separately, trimmed to size, then stitched again into the cover.



Posted: March 8th, 2011 | Author: Beast Pieces | Filed under: 220lb, 320lb, antique vellum, bahamas, blue, business card, Business Cards, david copperfield, Digital, heavy, husk, ink, islan, Letterpress, loop, luxury, mohawk, musha cay, oversized, recycled, sand, sandy, textural, thick, thickness, thump factor, tonal | Comments Off
Sometimes when you run an island in the Bahamas, you’ll need a business card that reflects the surrounding beauty. This textural business card was designed by island director Cathy Daly for Musha Cay, David Copperfield’s lush 700 acre tropical retreat.
These cards were letterpress printed in three colors on an appropriately sandy colored Mohawk Loop Antique Vellum Husk, custom pasted to a 220lb weight. Note how the island seal is printed in with just tonal transparent white ink. After the letterpress printing, these sheets were pasted back to back with digitally printed sheets (with the island beach image) for a 320lbC final weight. Those sheets were trimmed into oversize 4 x 2 inch business cards and edge colored in a matching blue.
Posted: March 1st, 2011 | Author: Beast Pieces | Filed under: anatomy, black, blue, crane, cyan, deconstructed, flo white, large format, letterform, Letterpress, letters, lettra, Poster, posters, teaching, terminology, terms, tight register, type, Typography, vocabulary | Comments Off
Ready to pump up your type vocab and sound smart next time you bump into Matthew Carter? Well then, this beauty of a poster designed by Drew Binkley at 38pages is just for you. They have a nifty site called typographydeconstructed.com with great typographic anatomy content. This poster is for sale there too – ready to release the inner type freak in all of us. Get yours with promo code SOF2011 good for $10 off.
We letterpress printed this poster on our Heidelberg 21 x 28 cylinder. You can see in the photo details, the polymer plate is positioned in the press on a custom made full size 21 x 28 inch Boxcar Base. The poster is printed with extra tight register (no trapping) on 100% cotton Crane Lettra Fluorescent White 110lbC and trimmed to a final size of 16 x 24 inches.

